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NEW Chevalier FVL-1250 VTC+C Vertical Turning Center

FVL-1250 VTC+C VERTICAL TURNING CENTER

 

 

Machine Features

Patented clutch type clamping system + 8 hydraulic locking pins lock the tool in place with 16 tons clamping pressure

0.5mm space between spindle taper and tool taper eliminates the stress on ram spindle bearings

Servo driven, large diameter ball screws in the cross rail elevation system lock at any position

C axis runs with independent servo motor with hydraulic braking system, the standard rotary scale assures the positioning accuracy in 20 arc sec.

Live tooling model has a 25HP motor with 2-speed gearbox that generate 478 NM maximum torque

Square ram design: 9.4 x 9.4 with 35.4 travel on Z axis

31.4 travel on the W axis elevating beam

49.2 table diameter; 63 maximum swing and cutting diameter

Box way design on all axes

Heavily ribbed base and column

 

Machine Specifications

Capacity:

Maximum Swing:  .................................................................................................................... 63

Maximum Turning Diameter:  ................................................................................................... 63

Standard Maximum Turning Height above Table:  ................................................................   47.2

 

Table:

Table Diameter:  .................................................................................................................   49.2

Table Motor: ...................................................................................................... Fanuc α40 60 HP

Table Speed (Auto 2 Speed Gearbox): ...........  Low Speed: 3-150 RPM / High Speed: 150-350 RPM

Maximum Table Torque:  ............................................................................................  11,461 NM

Maximum Part Weight: ................................................................................................ 17,600 LBS

 

Live Tooling:

Spindle Motor:  ..................................................................................................  Fanuc α15, 25HP

Spindle Speed.......................................................................................................... 25-2,500 RPM

Spindle Taper:  ............................................................................................  (JIS 50P-1) 50 Taper

Spindle Torque:  ............................................................................... w/ 25 HP: 347 ft-lb@375 rpm

Transmission ...................................................................................................... 2-speed gearbox

 

C-Axis:

Minimum Index Angle:  ............................................................................................  0.001 Degree

Cutting feed: ..................................................................................................  0 ~ 1200 deg. /min.

Table Rapid Speed:  .....................................................................................................  3.33 RPM

 

Auto Tool Changer:

Capacity:  ........................................... 16 (7 turning stations, 8 milling stations, 1 protection cover)

Tool Holder:  ....................................................................................................................... CT 50

Pull Stud Type:  ..............................................................................................................   P50T-1

Maximum Tool Weight:  .............................................   Turning Tool 110 LBS /Rotary Tool 20 LBS

 

Axis Travels and Feed:

Vertical axis counter balance...................................................... Hydraulic Counter Balance Device

X-axis Travel:  .................................................................................................. (-26.2/+37.8) 64

Z-axis Travel: .....................................................................................................................   35.4

W-axis Travel: (Cross Rail).................................................................................................   31.4

X-axis Rapid: .................................................................................................................   551 IPM

Z-axis Rapid: .................................................................................................................   393 IPM

W-axis Rapid: ..................................................................................................................   28 IPM

Cutting Feed Rate X, Y, Z Axes:  .........................................................................   0.0004-118 IPM

 

General Information

Net Weight: ..............................................................................................................   48,400 LBS

Machine Size..................................................................................... (L x W x H)   250x160x225

Power:    220V AC, 3 Phases, 100 KVA

Air: ..   90 PSI, 200 L /min                                                                                                                                                

 

 

Torque Charts of Table

 

 

 

Torque Chart of Live Tooling with 2-speed gearbox

 

 

X Travel

 
Maximum & Minimum Clamping Range

 

 

Minimum through Hole

 

 

Work Range

Options include:

  1. Upgrade to 20-tool magazine w/ 9 turning stations, 10 milling stations and 1 protection cover
  2. 400 PSI coolant through spindle
  3. Auto front door

 

 

Standard Accessories

 

Automatic tool changer

Air conditioned electric cabinet

Air blast system

Lift up chips conveyor

Automatic power shut-off

Rear chip flushing system

Automatic lubrication system

Oil skimmer

Hydraulic system

Tool box with tool

Work lamp

Leveling bolts and pads

Coolant system

Air gun

Water gun

Operation Manual

Heavy duty 4-jaw manual chuck

Built-in angular scale in C axis

 

 

Standard Tool Holders

Description

 Model No.

Qty

OD Turning tool holder

 

BT6-0539 (FST265x32)

 

BT6-0540 (FST200x32)

 

1

 

1

Boring bar turning tool holder

BT6-0542 (FL220xA32)

1

BT6-0545 (FL240x20)

1

 

Options

Upgrade live tooling motor and gear box to 35 HP (factory order)

Heidenhain linear scale for X axis

Heidenhain linear scale for Z axis

Transformer (440, 480 V AC)

300 PSI high pressure coolant with 8 GPM

400 PSI high pressure coolant with 8 GPM

Chip Blaster EV-60, 1000 PSI high pressure coolant with 16 GPM

Upgrade to 20-tool magazine w/ 10 milling stations & 9 turning stations and 1 protection cover (factory order)

1250 mm, 3-Jaw, hydraulic chuck (Factory order)

Angular Milling Head (CAT 40, manual change tool)

 

 

Control Features

FANUC

Description

0i-TD

Controlled axis

 

 

Controlled axis :

 

8

Simultaneous controlled axis:

 

4

8.4 TFT LCD

 

Cs-axis control    

 

Simply sym servo controlled

 

Inch/metric conversion

 

Over travel

 

Stored stroke check 1

 

Stored stroke check 2

 

X

Stored stroke check 3

 

X

Stroke limit check before move

 

Chuck and tail stock barrier

 

Mirror image

 

Chamfering on/off

 

Backlash compensation

 

Backlash compensation for each

Rapid traverse and cutting feed

 

Stored pitch error compensation

 

Position switch

 

Operation

 

0iTD

Automatic operation (memory)

 

DNC operation

 

MDI operation

 

DNC operation with Cf card

 

 

Program number search

 

Sequence number search

 

Sequence number compare and stop

 

Program restart

 

Dry run

 

Single block

 

JOG feed (JOG)

 

Optional stop

 

 

Block skip

 

Manual reference position return

 

Manual hand feed rate *1,*10,*100

 

Handle interruption

 

Skip function

 

Reference position return

 

Reference position return check

 

2nd reference position return

 

3rd/4th reference position return

 

Interpolation functions

 

 

Positioning

 

Linear interpolation

 

Circular interpolation

 

Dwell

 

Polar coordinate interpolation

 

Cylindrical interpolation

 

Helical interpolation

 

Threading/synchronous cutting

 

Multiple Threading

 

Threading retract

 

Continuous threading

 

Variable lead threading

 

Circular threading

 

Polygon turning

 

Polygon machining with two spindles

 

Feed function

 

 

Rapid traverse tare

 

Rapid traverse override F0,25,50,100 %

 

Feed per minute

 

Feed per revolution

 

Tangential speed constant control

 

Linear acceleration/deceleration    After cutting feed interpolation

 

Feed rate override 0~150 %

 

Jog feed rate override

 

Override cancel

 

Manual per revolution feed

 

Rigid tapping

 

Program input

 

 

Label skip

 

Optional block skip

 

Program number O 4digits

 

Sequence number N 5digits

 

Absolute/incremental programming

Decimal point/Pocket

 

Rotary axis designation

 

Rotary axis roll over function

 

Coordinate system setting

 

Auto coordinate system setting

 

Direct input of coordinate system shift

 

Workpiece coordinate system

 

Workpiece coordinate system preset

 

Direct drawing dimension programming

 

G code system

A

B/C

Chamfering / corner R

 

Programmable data input

 

Sub program call

 

Custom macro B

 

Canned cycles

 

Multiple repetitive cycle

 

Multiple repetitive cycle

 

Canned cycles for drilling

 

Circular interpolation by R programming

 

 

Manual guide i

10.4 color LCD

Auxiliary/Spindle  function

 

 

2nd Auxiliary function : B8-digit

 

Auxiliary function lock

 

Spindle speed function

 

Constant surface speed control

 

Spindle speed override

 

Actual spindle speed output

 

Spindle speed fluctuation detection

Spindle orientation

 

Tool function / Tool compensation

 

Too offset pairs

64 pairs

Tool functionT8 digits

 

Tool offset

 

Tool nose radius compensation

 

Tool geometry/wear compensation

 

Tool life management

 

Tool offset counter input

 

Automatic tool offset

 

Direct input of tool offset value measure

Direct input of tool offset value measure B

Editing operation

 

 

1280M

Number of register programs

400 pairs

Part program editing

 

Program protect

 

Background editing

 

Extended parts program editing

 

Setting & display

 

 

Status display

 

Current position display

 

Program display

 

Parameter setting and display

 

Self-diagnosis function

 

Alarm display

 

Alarm history display

 

Operator message history display

 

Help function

 

Run hour and parts count display

 

Actual cutting feed rate display

 

Display of spindle speed and T code at all screens

 

Graphic display

 

Dynamic graphic display

 

Data protection key

 

     

Heavy duty box ways design and extra wide column

 

Robust 240 x 240 mm square RAM design for maximum turning rigidity

 

Easy access touch screen operation panel

 

Chevalier patented turning holder with curvic coupling design provides maximum gripping force for tools

 

Optional angular head offers more machining capability for variety parts

 

C axis with dual hydraulic break system & angular scale built in

 

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